In high-precision and high-load scenarios such as automation equipment, medical instruments, and new energy charging piles, problems such as wire breakage,
signal interference, and loose joints have always been pain points in equipment maintenance. With its unique structural design, multi-core spring wire is becoming an
indispensable "anti-fatigue champion" in industrial scenarios.
Taking industrial robots as an example, robotic arm joints need to complete tens of thousands of bending actions every day, and traditional wires will have core breakage
problems in 3 months, resulting in production line downtime. An automobile welding robot manufacturer found that the multi-core spring wire with a silver-plated copper
wire structure with a highly elastic TPU outer skin has not broken for 2 consecutive years, saving 800,000 yuan in downtime and maintenance costs for a single piece of equipment.
The spiral structure of this cable automatically rebounds and maintains stable signal transmission even in extreme temperatures ranging from -40°C to 120°C.
The medical device sector has even more stringent requirements for wires. The electric operating bed used in a tertiary hospital lifts and lowers 30 times a day,
and the traditional wires are easy to entangle and knot, resulting in a high failure rate of equipment. After switching to multi-core spring wires, the fault repair rate
was reduced from 5 times a month to 0, and the complaints about surgical delays were completely reduced to zero. The secret lies in the 8-layer shielding structure built into the cable,
which can effectively resist electromagnetic interference and ensure zero signal delay.
In the field of new energy charging piles, multi-core spring wires also perform well. The plugging and unplugging life of the charging cable
has been increased from 10,000 to 50,000 times of traditional cables, and the warranty cost has been reduced by 50%. Measured data from a charging pile company
shows that even in coastal areas with high salt spray and high humidity, the wire rod can still maintain stable conductivity.
